Removal of shift knob in 1992 240 automatic

Discussion in 'Volvo 240' started by JB, Oct 27, 2005.

  1. JB

    JB Guest

    I posted earlier today "Replacing Shift Lever Cover."
    I must not have had sufficient coffee.
    I do have the cover unscrewed.
    The problem was not knowing how much pressure it takes to remove the shift
    knob so I can replace the shift cover. I had tried one time but backed off
    after seeing a lot of wires still attached to the shift knob.
    Thanks to James for replying to the original post.
    Any input on this will be appreciated.
    James B
     
    JB, Oct 27, 2005
    #1
  2. JB

    JB Guest

    Job accomplished.
    Thanks to James for his reply.
    JB
     
    JB, Oct 28, 2005
    #2
  3. JB

    User Guest

    Pry out the O/D switch and discoonect the wires. Three pieces are going
    to come loose at the same time. The push button, the spring underneath
    the push button and the knob. Note that the shifter shaft going to the
    knob is surounded by a ver thin chrome colored plastic sleeve that forms
    a wire race for the O/D wire pair. Wrap the sleve from top to bottom
    with a spiral of electrical tape to keep it intact. Find two square
    shanked screwdrivers place each at the base if the shaft with the heads
    pointing opposite directions. Straddle the the transmission tunel and
    lift up forcefully with both screwdrivers. The knob will come loose and
    the knob and spring will fly into the back seat. Install the new shifter
    cover. Reinstall the O/D wires and feed them into the hole in the side
    of the knob. Drive the knob back down on the shaft with a rubber hammer
    until it properly mates with the plastic sleeve. Install the spring.
    Orient the push button to the proper direction, put a couple drops of
    super glue in the latching end of the push button and tap it home with a
    rubber hammer. There will be an audible click when it engages the
    annulus in the push rod.

    Bob
     
    User, Oct 28, 2005
    #3
  4. JB

    JB Guest

    Thanks Bob!
    JB
     
    JB, Oct 28, 2005
    #4
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