Hi again Per Groth Ludvigsen.
You're suggestions worry me, as I have been down the same route, with the
Haynes manual for the Audi A6
e.t.c. I understand that the procedure is far and above any Non-Volvo
mechanic,
such as myself.
I believe the volvo has a different injection system from the Audi, helping
it achieve 140BHP, instead of 110 from the Audi??
Anyway,
I have been changing cambelts on cars/4x4s for 10 years, but I gave this
one a miss! The equipment that the dealers use set up the dynamic timing
whilst the engine is running. Sure, you may be able to set the static
timing, and get it fairly near, but you need the proper computer equipment
to do the job properly.
I have seen the dealers do the dynamic timing setup, and they plug the car
into their computer system via the diagnostic socket, it revs up and down a
few times automatically, and the car then comes to a lovely, smooth idle at
something very precise like 847 rpm!
I can't find anyone else who has ever changed the cambelt on the TDI. Lots
of people point you to the instructions for the petrol-engine cambelt
change, but the diesel is a completely different kettle of fish I can assure
you!
Remember that there are no ways of locking the pulleys in position, so you
have to look for arrows on the pulleys.
At 125K, I had the camshaft pulley oil seal replaced too. This requires you
to remove the pulley, and it's not keyed to the shaft. It's just on a taper!
It's up to you to try it, but I fear you'll pay one way or another.
The bill will either be £400, or more like £4000 !!
The cambelt changes are expensive at the main dealer, but not too bad when
you consider that they last 80,000 miles each time.
The injection pump belt requires replacing at 40,000 mile intervals, so
should have been done at 120K ??
The waterpump is also an item of concern. Several have been known to seize
up at 150,000 miles or so, taking the cambelt (and camshaft, valves, head,
e.t.c.) with it. Volvo should have driven the waterpump from the
injection-pump belt. That way, if the pump seized and the belt broke, the
engine would just stop !!
Might be worth considering while you're at it? The pump itself isn't dear,
and labour should be low in cost, as they'd be removing the cambelt already
!!
Good luck should you attempt the task yourself. I also look forward to
reading comments from others on this. Perhaps someone else HAS tried it and
succeeded? I can certainly find no web-pages or ng postings to suggest that
anyone has.
I'm sure someone who is a bit more knowledgeable than me can help out
further. I don't work on Volvos by trade, but there are people on this group
who do!
Cheers for now.
Joe Landy.
Peterborough
UK.