Mike F said:
That's definitely the big problem with hybrids. What's going to happen
when the multi-thousand dollar battery packs start to fail out of
warranty? We know the price and durability of that type of battery in
laptop computers, which you would think would be an easier life
(relatively constant power drain, no temperature extremes) than in
automotive applications. It's not like you could ignore the bad
battery, as it's needed to start the car (which presumably would still
shut down every time you came to a stop), and since they all operate at
well over 100 volts, I wouldn't want to be messing about with booster
cables either!
The track record has been good so far - AFAIK there has been no hybrid
battery failure in a Prius except from outside damage (one battery ECU went
insane and overcharged the battery, one had a long screw run into it when a
stereo installer got careless.) The founder of the Yahoo Prius group has
174K miles on his the last I saw, and although he is on his third set of
shocks the battery is still going strong. There is a diagnostic screen
available for those who know how to access it that gives cell voltage for
each cell. Considering there are already a number of batteries available
from wrecked Priuses and the cells are individually replaceable, I don't
forsee that anybody is likely to buy a new one. Toyota does pay a $200
bounty for any that are returned for recycling.
I was apprehensive at first, too. I did a lot of research before making the
leap 3 years ago. When I considered the 8 year, 100K mile hybrid system
warranty I realized there are at least a half dozen parts in any modern car
that may be worth more to replace than the car is worth at that point. And
the battery is not only designed for longevity (unlike portable electronics
batteries, which are designed for rapid charge, high capacity and a short,
spectacular existence), it is also coddled. The state-of-charge is kept
within very conservative limits - 40% to 80% charge IIRC - and the charging
and discharge voltages and currents are carefully controlled. The battery
pack has a cooling fan and temperature warnings that restrict the
charge/discharge rate. The battery is also smaller than you might think;
with the steel case the one behind the rear seat back in our early Prius
weighs 110 lbs.
If you Google "prius battery fail" you will get nearly 12000 hits. Looking
through them you will see most are speculation about when they will fail,
how much it would cost to repair them, what will happen.... I doubt there is
even one of them about a battery actually failing. If you Google "honda
transmission fail" you will get over 60000 hits, mostly about why the
transmissions fail, what to do about the failed transmissions.... And the
transmissions in question (automatics for 6 cylinder engines in a particular
range of recent model years) are about the same price as a brand new battery
pack for a Prius.
Mike