Perfectly Running 240 Wagon Just Stopped Working Tonight!

Discussion in 'Volvo 240' started by Patricia Butler, Jun 19, 2008.

  1. Hi! My beautiful 1993 240 wagon just stopped tonight, and I can't
    figure out what could be the problem. Funnily enough, I'd just been
    thinking earlier in the day how beautifully it's been running, which
    held true right up until the moment it simply stopped running!

    First, I drove it to the post office and parked. When I came out of
    the post office a few minutes later, the car wouldn't start.
    Everything seemed to be working - it cranked, the electricals were
    working, etc., but the motor just wouldn't start. I shut off all the
    electricals (I don't know why, but it just seemed like something to
    do), and the next time I turned the key the car started and I was on
    my way. But I only drive about three or four blocks when the engine
    just suddenly cut out. I was able to glide to a stop at the curb
    (luckily, in a legal parking space), and I tried many times again to
    get it to start. I put it in and out of gear a couple of times as
    well (again, I don't know why, but it was something to do -- the
    electricals were all still off), and it was the same as outside the
    post office (minus the starting at the end).

    So, the car now sits where it died. It's cranking, the electical
    system is working, but it just won't start. (And, yes, it does have
    gas.) I figured there was no point in calling the auto club tonight,
    as the car is legally, parked, I was only a few blocks from home, and
    my mechanic doesn't open until morning. I thought I'd go back in the
    morning and, if the car still won't start, then I'll call the auto
    club and, worse case scenario, have the car towed to my mechanic,
    whose about 3 or so milse away. But any suggestions in the meantime?
    Any ideas on what might be going on?

    Thanks!
    Patricia
     
    Patricia Butler, Jun 19, 2008
    #1
  2. Patricia Butler

    Tim McNamara Guest

    Sounds like a dead crank position sensor.
     
    Tim McNamara, Jun 19, 2008
    #2
  3. Patricia Butler

    Boris Mohar Guest

    Could be also the fuel pump relay. Sometimes the failure is in the solder
    joint between the heavy armature and the circuit board. Often one set of
    contacts that switched the main pump is worn but can be refurbished to get
    you moving.
     
    Boris Mohar, Jun 19, 2008
    #3
  4. I don't suppose either of the things suggested are incredibly
    inexpensive to fix, are they? (And, no, I can't do any of the work
    myself.)

    Thanks,
    Patricia
     
    Patricia Butler, Jun 19, 2008
    #4
  5. Patricia Butler

    Mr. V Guest

    Check for fuel, check for spark.
     
    Mr. V, Jun 19, 2008
    #5
  6. Patricia Butler

    clay Guest

    Fuel pump relay is a common culprit.
    A quick check. Open the door, hang your head out under the car while you
    bump the starter. Soon as you release the key, you should hear the fuel
    pump buzzing under the car. It only buzzes for a second after the key is
    released. If you hear the buzz, the pump and relay are good. It isn't
    loud so you'll need to pick a quiet time to check.
    Time to look at ignition. Don't know anything about the crank position
    sensor so no ideas there. You can check for spark with a timing light,
    old sparkplug, or your finger if you're in need of a perm.
    Pull a plug wire, put the old plug in it, lay it on the valve cover so
    it's grounded and turn the motor. A screw driver can be substituted for
    the plug but you have to hold it (by the plastic handle!) very close but
    not touching something metal like the valve cover while someone else
    turns the key.
    Fuel pump relay is easy... if you're handy with a soldering iron.
    Touch all the solder joints on the board to reflow them.
    It's located behind the carpet on the firewall in the passenger footwell.
    http://davebarton.com/volvorelays.html
     
    clay, Jun 19, 2008
    #6
  7. If it gives you an idea of my competence in these areas, of all the
    things you listed, the only thing I'm confident I could manage is
    opening the car door. Beyond that, I would need a qualified mechanic
    (or a boyfriend handy with car tools rather than surgical ones).
     
    Patricia Butler, Jun 19, 2008
    #7
  8. Patricia Butler

    James Sweet Guest


    Does the tach needle (if it has one) twitch at all when you crank the
    engine? I believe this year is one that has an ignition power stage
    bolted to the inner fender, these fail sometimes and give a no spark
    condition and the tach will be dead as a doornail. Also check that the
    camshaft is rotating, you can do this by removing the oil fill cap and
    having someone crank the engine, if the timing belt is ok you'll see the
    cam lobes flipping around. A broken belt is no big deal on these motors.
     
    James Sweet, Jun 19, 2008
    #8
  9. All my life I go along feeling confident and competent, able to manage
    just fine on my own. Then I come to this board and, within 24 hours, I
    feel like the biggest, dumbest, girliest girl on the planet.
    Seriously, guys, when I say I can't do this stuff on my own, I really
    can't. I don't know half (okay, more than half) the parts you're
    talking about. "Check that the camshaft is rotating"? Seriously?
    "Pull a plug wire"? "Check all the solder points"? Holy cats! I
    wish like hell that any one of you guys was my boyfriend, husband,
    brother, friend, or kindly next door neighbor so I could just say,
    "Um, could you just show me what you're talking about?" But,
    unfortunately, I'm at the mercy of my mechanic. I'm going to walk
    down to the car this morning. If it starts, I'll drive it to my
    mechanic (or at least as drive it as far as it'll go). If it doesn't
    start, I'll call the auto club for a tow. I was really just hoping
    for some guidance as to what I might expect the mechanic to find and
    how complicated/expensive a problem it might turn out to be. But I
    sincerely appreciate your know-how and confidence in my ability to do
    more than fill the gas tank once a month!
     
    Patricia Butler, Jun 19, 2008
    #9
  10. Patricia Butler

    clay Guest

    Ignition likely, timing belt not... since the OP said it ran then it
    didn't, then it did.
    I'm voting pump relay or one of those sparky bits under the hood.
     
    clay, Jun 19, 2008
    #10
  11. Patricia Butler

    James Sweet Guest


    Oh I missed that last part, yeah if a timing belt breaks it stops
    running and won't start again. Usually sounds a little funny cranking too.
     
    James Sweet, Jun 19, 2008
    #11
  12. Patricia Butler

    clay Guest

    I don't know you but I'm confident you could hear the fuel pump if you
    listened for it...
    Point we're all making here is 'qualified' mechanics sometimes aren't
    and one that doesn't know these things could rack you up a large bill
    trying to fix something that's an easy fix if they had a clue.
    Looks like you're in the Virginia area. Might narrow the location a bit
    and ask the group for referrals to a good Volvo shop.
     
    clay, Jun 19, 2008
    #12
  13. Just out of curiosity, what makes you think I'm in the Virginia area?
    I'm actually in Evanston, IL (Chicago area). The car's at the
    mechanic now. These are foreign car specialists who've taken care of
    al my 240s. Since I had to take it there anyway, I also asked them to
    check on the other two problems I posted here about recently
    (replacing antenna; shift lock engaging when it shouldn't). Fingers
    crossed everything turns out to be minor. To put a happy spin on
    things, at least the car broke down close to home, I was able to glide
    it into a legal parking spot until this morning, my auto club covered
    towing, it's perfect weather for long walks, and the IRS just assured
    me they're sending me a $600 check. So, all things considered, the
    situation could be a lot worse.
     
    Patricia Butler, Jun 19, 2008
    #13
  14. Patricia Butler

    James Sweet Guest

    Well we're not psychic, if you're unable to make these checks, then take
    the car to a mechanic, they will diagnose and repair the problem, and it
    will cost whatever it costs. Unless you can work on it yourself, you'll
    pay someone else to work on it either way, and it certainly won't cost
    more than replacing the car.
     
    James Sweet, Jun 19, 2008
    #14
  15. I understand you're not psychic. That's why I said in the beginning
    that I'm unable to do the work myself.

    FYI, the mechanic just called. Apparently the problem was caused by a
    bad connection at the fuse box, which they've taken care of. They
    also installed the antenna for me. They also said the distributor cap
    and rotor(?) need to be replaced. Grand total will be $322. They
    also said that my rear shocks are leaking and I should get that taken
    care of soon, which will cost $539, but I can wait for a while to take
    care of that. All in all, nowhere near as bad as I thought.

    Thanks, everyone, for your good help. I always know I'll find
    knowledgeable and helpful people on this group.

    Patricia
     
    Patricia Butler, Jun 19, 2008
    #15
  16. Patricia Butler

    clay Guest

    I looked at the NNTP posting host IP and it is in VA.
    http://www.eventid.net/cgi-bin/whois.pl?lic=&domain=64.12.116.67

    Anyway... be sure to post back what caused it once it's fixed and your
    experience will be added to the collective knowledge of the group.

    fwiw, I went through almost exactly the same thing a while back in my
    '83 Wagon. It *always* starts second click and never stalls. Well, it
    stalled one time and took a bit of cussing and grinding to get it
    started again.
    Ran ok for a few days, then stalled again. grumble grumble...
    Finally quit for good $180.00 away from home (no AAA, had to pay cash.)
    Replaced the fuel pump relay and it fired right up... only to quit again
    a couple days later and $80.00 away from home.
    Checked the fuel pump. No buzzzz... Replaced that and all has been well
    since.
    Before then, I never noticed the sound the fuel pump makes. Now I listen
    for it every time I start up.
     
    clay, Jun 19, 2008
    #16
  17. Patricia Butler

    James Sweet Guest

    The fuel pump died in my 240 about 100 feet from my house while a friend
    happened to be driving right behind me. The odd thing is the pump still
    ran, it just wasn't pumping any fuel. I took it apart and found that the
    nubs that drive the impeller had sheared off.
     
    James Sweet, Jun 19, 2008
    #17
  18. Patricia Butler

    clay Guest

    ouch! That would shirly mess with your diagnosis.
    I put 12V to mine and it didn't run. If it did, I'd likely still be
    chasing the problem (or had torched the car by now *g*)
     
    clay, Jun 19, 2008
    #18
  19. Patricia Butler

    Tim McNamara Guest

    Ah, don't do that. The Y chromosome does not confer mechanical aptitude
    and I couldn't do a goodly number of the things that were bandied about,
    either.
     
    Tim McNamara, Jun 20, 2008
    #19
  20. FYI, I posted here recently about a problem I've been having for the
    past few months with the shift lock engaging even though I was
    stepping on the brake before trying to shift. The problem has
    disappeared since they did the work I outlined on this thread. Makes
    me wonder if it wasn't perhaps fuse-related?
     
    Patricia Butler, Jun 22, 2008
    #20
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