1985 240 Manual Transmission service

Discussion in 'Volvo 240' started by seads, Feb 14, 2007.

  1. seads

    seads Guest

    I have a 1985 240 DL w/ M46 Transmission (4 speed + od).

    I am interested in draining out the fluid and cleaning any strainers
    that the tranny might have.

    Some questions:

    1. Type F or G fluid is what my Volvo manuals call for, with synthetic
    fluids as popular as they are today is it ok/better to use a synth oil
    in this transmission? If so, what type should I use? Is there any
    benefit/drawback to using synth oil as opposed to a Type F or G?

    2. Are there any strainers in this transmission? If so, where are they
    located and what is the best procedure for cleaning these?

    3. Any additional tips that anyone might have when doing a
    transmission service on this particular tranny?

    Thank you for your suggestions and patience as I am a young Volvo
    mechanic that still has lots to learn!!!
     
    seads, Feb 14, 2007
    #1
  2. seads

    James Sweet Guest


    I filled mine with Redline MTL several years ago. It made a noticeable
    improvement in shifting smoothness.

    If I remember right, there's one under the pan on the bottom of the
    overdrive unit, I washed it out with soap and water after removing it.


    Nothing comes to mind, it's pretty straightforward so long as you have a
    pump to get the new oil in. Remove the OD pan to drain the fluid from that.
     
    James Sweet, Feb 15, 2007
    #2
  3. seads

    Per Mathisen Guest

    To drain the transmission, you have to drain both the "regular" transmission
    and the OD unit.
    They share the same oil, but you need to open the drain plug on the trans,
    and the pan/filter on the OD unit to get all oil out.

    I remember I was told some years ago, to change from ATF oil to regular
    syntetic engine oil, like the Mobil1 or similar. But someone here might
    clear this out ?

    Per Mathisen
    Norway
    -88 780
     
    Per Mathisen, Feb 15, 2007
    #3
  4. seads

    Roadie Guest

    I would use the fluid recommended in the owners manual, or if Volvo
    recommends changing to a synthetic then make the change.

    Usually not needed. Are you having problems with the transmission?
     
    Roadie, Feb 15, 2007
    #4
  5. seads

    James Sweet Guest

    I think Volvo dropped support for this gearbox long before the fancy
    synthetic fluids were commonplace. At any rate, the synthetic made my
    gearbox shift noticeably smoother.

    Changing the oil is recommended on these, the overdrive unit is
    essentially a 2 speed automatic transmission stuck on the back of the
    manual gearbox so the same fluid change recommendations for automatics
    apply here.
     
    James Sweet, Feb 16, 2007
    #5
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