J
James Sweet
Well the second time I've seen this now so I thought I'd post a heads up
in case any other 240 owners want to check for this. In the '86 and
later cars there's a relay in the driver's footwell or behind the dash
depending on the year which supplies power to the headlights when the
ignition is on. Two cars I've worked on have experienced total headlight
failure; the parking lights will work, but turn the headlights on and
*all* the exterior marker lights and dash lights go out. In both cases I
found the plug on the relay had melted down and the connections
oxidized. I was able to pop most of the wires out of the melted shell
and put them in a "new" socket shell from the junkyard. One wire had a
burned connector so I soldered a new piece on with a connector from the
replacement socket. The relay had one burned contact blade so I replaced
it as well, and gave the pins of the "new" one a shot of DeOxit for good
measure. You can find the relay by turning the headlights off and on
while searching for the source of the click under the dash.
in case any other 240 owners want to check for this. In the '86 and
later cars there's a relay in the driver's footwell or behind the dash
depending on the year which supplies power to the headlights when the
ignition is on. Two cars I've worked on have experienced total headlight
failure; the parking lights will work, but turn the headlights on and
*all* the exterior marker lights and dash lights go out. In both cases I
found the plug on the relay had melted down and the connections
oxidized. I was able to pop most of the wires out of the melted shell
and put them in a "new" socket shell from the junkyard. One wire had a
burned connector so I soldered a new piece on with a connector from the
replacement socket. The relay had one burned contact blade so I replaced
it as well, and gave the pins of the "new" one a shot of DeOxit for good
measure. You can find the relay by turning the headlights off and on
while searching for the source of the click under the dash.