'85 245 GLT - how much rust is too much?

Discussion in 'Volvo 240' started by Mike Ajemian, Dec 27, 2005.

  1. Mike Ajemian

    Mike Ajemian Guest

    Howdy! Have been getting into fixing my old Volvo recently. Had a long
    illness that kept me from maintaining her well and she's worse the wear for
    it. Amazed that the car still runs with all the years of neglect and abuse,
    but am having fun learning and fixing and the car's responding well to the
    repairs. Have been replacing essential engine components to get her running
    well again. After 230k (estimated - odometer broke at 187k years ago), a new
    exhaust system and a tune-up has her purring like she did when I drove her
    for the first time (well, except for the vacuum leaks that I'm going to fix
    this weekend). Am putting in a new wiring harness and new suspension
    components (bushings, shocks, springs) to make the ride nice again, too. It
    dawned on me recently that the brown holes in the car were kind of important
    to learn about. Don't have any experience with rust, but figure it's
    something I should probably pay attention to before I sink scads of dough
    into the restoration of my trusty, reliable work-horse. There's some rust on
    the rear quarter panel, below the driver and passenger doors, around the
    windshield and some small spots on the roof. The areas below the doors are
    large - 3-4 inch holes. The wheel wells are clean and rust-free. The
    undercarriage looks good, although some components have lost their paint and
    have a nice orange coat on them. I've cleaned and painted a few parts and
    will either do the same for others or replace them, but the body has me kind
    of nervous. Any advice or input appreciated. No matter what, I'll do the
    minimum required to keep the structure sound and air-tight and drive it till
    it falls apart.

    Mike
     
    Mike Ajemian, Dec 27, 2005
    #1
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