Headlight (not bulb) replacement on "91 940?

Discussion in 'Volvo 940' started by rndthought, Aug 12, 2005.

  1. rndthought

    rndthought Guest

    Have a cracked lens (single type with fog lamp) on my 1991 940 from a
    stone or something. SO purchased from a "yard" a used assembly
    (plastic mounting basket and all) but for the life of me, I can figure
    out how to change the lens.

    Took the metal clips off but it feels like the lens is glued in or just
    stuck on from age, don't want to force it and mess it up and can figure
    out how to remove the whole head lamp assembly from the plastic
    frame... :(

    Does anyone have an idea that they could kindly put in to words for me?

    Feel stupid...but don't want to force anything and get myself in a
    worse situation!

    Thanks!
     
    rndthought, Aug 12, 2005
    #1
  2. rndthought

    Randy G. Guest

    The metal clips are as a safety measure. The lenses are indeed glued
    to the reflector. I would remove the entire headlight assembly (the
    black, mounting part et.al. and replace the foglamp as a unit instead
    of trying to replace just the lens.

    __ __
    Randy & \ \/ /alerie's
    \__/olvos
    '90 245 Estate - '93 965 Estate
    "Shelby" & "Kate"
     
    Randy G., Aug 12, 2005
    #2
  3. rndthought

    Alex Zepeda Guest

    Yup. Good encouragement to convert to e-codes. The lens is sealed with a
    gasket instead of that obnoxious goop.

    BTDT, I too would highly recommend just replacing the unit as a whole (and
    not waste your time prying off the fog lamp lens).
     
    Alex Zepeda, Aug 12, 2005
    #3
  4. rndthought

    rndthought Guest

    The plastic frame is buggered (thus why it came "free" with the
    Headlamp) and yeah, replacng just the lens was quickly ruled out. How
    does the headlamp assembly mount into the frame? I can see several
    swivel points and it looks like there is some type of a, for the lack
    of the more technical term, "basket clip"? Can't see how to get
    these out.

    My fog lamp is fine and so is the corner marker so I just wanted to
    replace the headlamp assembly (but not the plastic frame it all mounts
    to). Was hoping for a couple of screws but no dice.

    Will try again this afternoon when there is more light out, maybe I
    missed something last night.

    Hay thanks again for the advice.
    Lance
     
    rndthought, Aug 12, 2005
    #4
  5. rndthought

    Mike F Guest

    Those basket clips don't really come out unless you damage them, or the
    square hole in the black plastic frame screwed to the back of the
    lens/reflector assembly. And since that frame is not available
    separately... Buy some new clips and destroy the old ones. The whole
    job is way more of a pain than it needs to be.

    --
    Mike F.
    Thornhill (near Toronto), Ont.

    Replace tt with t (twice!) and remove parentheses to email me directly.
    (But I check the newsgroup more often than this email address.)
     
    Mike F, Aug 15, 2005
    #5
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