how DOES a fuel pressure relay work? was 1988 245 no start (well still not starting!)

Discussion in 'Volvo 240' started by chris mears, Feb 20, 2006.

  1. chris mears

    chris mears Guest

    Hi all. Still trying to figure our why our (until now) trusty 1988 245
    won't go.

    Looking through list after list of Volvo info, I thought I would check
    our fuel pressure relay. It looks like it might be the culprit.

    Can someone explan to me how this is supposed to work? I understand
    how relays work, here is the scenario for ours (observed in the car
    just now (it's minus 32C, so excuse the rough sentences, talk about
    lousy weather to diagnose a stuck car!!).

    If you are looking at the relay installed (BTW, we have the white
    plastic relay in our 1988), but with the cover off, there are two
    coils. The left and the right. When I turn the key in the ignition to
    position three ("on"), this relay clicks. The other relay remains
    motionless and there is no noise from my fuel pump. Being a bit of an
    idiot, I figured what happens if... So carefully inserting a tiny
    screwdriver to close the second relay (the right hand side), I noticed
    that then I could in fact hear the fuel pump merrily whirring away.
    Still the car will not start.

    Can someone explain just what is supposed to be the sequence of
    operation in a functioning fuel pressure relay? Which side should be
    closed? Opened? When?

    The car is still cranking wonderfully, but it just won't catch. It ran
    so wonderfully when I parked it last Thursday night, wish I knew what
    happened that night!

    Chris Mears
    Charlottetown, PEI
    1988 Volvo 245GL "Daisy"
     
    chris mears, Feb 20, 2006
    #1
  2. chris mears

    athol Guest

    I have a similar problem with an '88 here (it's a parts car, so it's not
    a priority to fix). In my case, the left relay clicks in then drops
    straight back out when the ignition is turned on. The solution is to
    hold the left relay in whilst cranking. Once the engine starts, there
    appears to be sufficient power to hold the relay in?!?

    Of course, this is a RHD car, so the technique involves sitting in the
    driver's seat and lying across the gearshift so that I can just reach
    the relay with the left hand while turning the key with the right hand!

    I don't know whether the fault is in the relay or in whatever circuit
    drives it.
     
    athol, Feb 20, 2006
    #2
  3. chris mears

    User Guest

    In the run position the main fuel injection system relay closes (powers
    up the injection control unit). When you turn to the crank position a
    ground signal from the injection unit closes the fuel pumps relay
    provided an ignition pulse from the ignition control unit is seen by the
    injection unit, whereupon the pump relay latches until power to the main
    relay is interrupted.

    Bob
     
    User, Feb 20, 2006
    #3
  4. chris mears

    chris mears Guest

    So looking at the top, and replying in the most simple of terms:

    (Described looking at relay with plug at top of unit and relays facing
    user)
    -Left relay is MAIN and is the on/off for the entire unit.
    -Right relay turns fuel pumps on and off, and is dependant on LEFT
    being on.

    Have I got this?

    Thanks
    Chris
     
    chris mears, Feb 20, 2006
    #4
  5. chris mears

    Mike F Guest

    Yes, but to clarify, the fuel pump part is also dependant on the fuel
    control unit receiving pulses from the ignition control unit (i.e.
    working ignition, engine rotating) before it will ground the pin that
    turns the fuel relay on.

    --
    Mike F.
    Thornhill (near Toronto), Ont.

    Replace tt with t (twice!) and remove parentheses to email me directly.
    (But I check the newsgroup more often than this email address.)
     
    Mike F, Feb 20, 2006
    #5
  6. Since you have had the fuel pump running by manually forcing the relay, and
    still no start, I would suggest that you had a look at the connector for the
    Hall sensor.
    Another cause could be the output circuit for the fuel pump relay on the
    injection module itself, this is a bit harder to verify though, but
    soldering could be inspected if opening the module.

    Regards

    Per Hauge
     
    Per Hauge-Nielsen, Feb 20, 2006
    #6
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