A while back I had a '93 850 T5 estate - lovely car. Now replaced with a
2000 V70 T5
I had a load of problems with the headlights - the beam alignment was
poor,
they failed fairly quickly, and I had TERRIBLE trouble getting the
retaining
clips back on after I replaced the bulbs.
One day, I took the headlight out to see what was wrong.
The alloy bulb holder had very clearly become warped - the new bulbs
wouldn't sit down flat, and the clips would not clip.
I bought 2 new ones from the main dealer (luckily they didn't make me buy
whole headlight assemblies) and everything worked again.
I ASSUME a previous owner had used 100w bulbs.
So beware - it may not be the wiring or fuses that give you the problems!
Bob