84 240 Ti--turbo unit smokes

Discussion in 'Volvo 240' started by Greenthumb, Jan 24, 2004.

  1. Greenthumb

    Greenthumb Guest

    Hi,

    I am working on a project car, an '84 240 Ti with 199K+.

    It is finicky.

    After I finally got it running again, smoke began to pour off the
    turbo unit.

    I tried to see if I could spot an oil leak somewhere dripping on it
    but did not find one.

    Anyone have a clue?

    How could it smoke from within itself----or must it be related to an
    oil leak somewhere external to it?

    I am no stranger to automobile engines--but this is my first turbo
    ever.

    Any ideas for me to chase down would be very much appreciated.

    Allan Ballard
    aballard AT ix.netcom.com
    Atlanta, GA
    84 240 Ti 199K
    89 240 195K
     
    Greenthumb, Jan 24, 2004
    #1
  2. Greenthumb

    James Sweet Guest

    If smoke is coming off the turbocharger itself under the hood my guess is
    the bolts are loose or the gasket has failed where the oil line connects to
    the center cartridge.
     
    James Sweet, Jan 24, 2004
    #2
  3. Greenthumb

    John Roden Guest

    My 83 turbo had two problems that made it smoke, the 13 mm bolts that
    hold the turbo body together had loosened a bit, and the other item
    was the crankcase vent system, wat under the block on the left side
    with a long hose running from over by the air cleaner, needed a good
    cleanout.
     
    John Roden, Jan 25, 2004
    #3
  4. Greenthumb

    Greenthumb Guest

    Thanks to Mr. Sweet and Mr. Roden.

    I finally sorta almost understand how the turbo hooks into the engine
    systems now.

    What you say makes sense. Loose bolts of one sort, or another, or
    both.

    May I ask you a followup question?

    To remove the turbo...does one have to remove the exhaust header
    to get at the mounting bolts underneath?

    Thank you.
    Allan Ballard
     
    Greenthumb, Feb 7, 2004
    #4
  5. Greenthumb

    Greenthumb Guest

    Thanks to Mr. Sweet and Mr. Roden.

    I finally sorta almost understand how the turbo hooks into the engine
    systems now.

    What you say makes sense. Loose bolts of one sort, or another, or
    both.

    May I ask you a followup question?

    To remove the turbo...does one have to remove the exhaust header
    to get at the mounting bolts underneath?

    Thank you.
    Allan Ballard
     
    Greenthumb, Feb 7, 2004
    #5
  6. Greenthumb

    James Sweet Guest

    Yep, the bolts go in from the back, through the manifold into the turbo.
    There's also some special locking plates which should be replaced when you
    take it apart. Often you don't have to remove it from the manifold though,
    the cartridge can be removed with it in place. Just be *very* careful trying
    to disassemble the turbo, the bolts are usually heavily rusted and stuck
    from thermal cycles, they're also quite brittle and easy to break off. Lots
    of catalysing penetrating oil and heat from a propane torch help a lot.
     
    James Sweet, Feb 7, 2004
    #6
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